FeiChun NSHTÖU 18/30kV 4x240mm²+4x120mm²+24 Fibers Hybrid Power & Control Cable for Heavy-Duty Applications
When it comes to heavy-duty applications in industries such as mining, steel manufacturing, petrochemical, and material handling, the importance of selecting the right power and control cable cannot be overstated. These environments demand cables that can withstand high electrical stresses, mechanical forces, and harsh environmental conditions.
The FeiChun NSHTÖU 18/30kV 4x240mm²+4x120mm²+24 Fibers Hybrid Power & Control Cable is designed specifically for these demanding applications, offering a reliable, flexible, and high-performance solution.
This cable features a hybrid design, combining power conductors with control wires and optical fibers, making it an excellent choice for applications where power supply and data transmission need to coexist in the same cable.
Whether you are powering large equipment in a mining operation or managing real-time control signals in a steel mill, this cable provides superior durability and performance.
In this product introduction, we will explore the key features, technical specifications, and practical applications of the FeiChun NSHTÖU Hybrid Cable. We will also highlight the problems this cable solves, the advantages of its materials and manufacturing process, and provide essential installation guidelines to ensure optimal performance and longevity.
Key Features and Benefits
The FeiChun NSHTÖU 18/30kV Hybrid Cable is engineered to meet the most demanding heavy-duty applications where both power distribution and signal transmission need to be integrated within a single cable.
Here are the primary features that set this cable apart:
1. High Voltage Rating for Heavy-Duty Applications
18/30kV Voltage Rating: The cable is designed for high voltage applications, making it suitable for large-scale industrial systems that require a high electrical load. With an 18/30kV voltage rating, it can safely transmit power to heavy-duty machinery and equipment without risking electrical failures or damage.
Strong Electrical Insulation: The insulation material is designed to handle high electrical stresses, ensuring that the cable operates safely even in extreme electrical environments.
2. Hybrid Design with Power & Control Integration
Power Conductors: The cable includes 4x240mm² and 4x120mm² power conductors, providing robust power transmission capabilities for large equipment like cranes, pumps, and conveyors.
Control Cores: Alongside the power conductors, the cable also features control conductors that allow for the transmission of control signals to monitor and manage machinery in real-time. This makes it ideal for PLC systems, control panels, and automation processes in industries such as automated material handling.
24 Optical Fibers: The integration of 24 optical fibers enables fast and reliable data transmission across long distances, essential for real-time monitoring, remote diagnostics, and system control. This feature is particularly useful in industries that rely on both power supply and data connectivity for seamless operation.
3. Superior Mechanical Strength
Enhanced Flexibility: The cable’s flexible construction ensures it can withstand frequent movement, bending, and torsion without suffering from mechanical damage. This is critical for systems where the cable is constantly in motion, such as festoon systems and reeling cables used in cranes or conveyors.
Durable Outer Sheath: The outer sheath of the cable is made from halogen-free polyurethane, providing excellent resistance to abrasion, UV radiation, oils, and chemicals. This makes the cable suitable for both indoor and outdoor installations, even in harsh industrial environments.
4. Long-Term Reliability and Safety
Flame Retardant: The cable complies with international safety standards for fire resistance, including IEC 60332-1-2, ensuring that it will not propagate flames if exposed to fire.
Chemical and Oil Resistance: The insulation materials used in the cable offer superior chemical resistance, making it ideal for environments exposed to oils, fuels, or other corrosive substances.
Low Smoke and Low Toxicity: The materials used in the cable are low-smoke and low-toxicity, enhancing safety in case of a fire and reducing potential harm to personnel and equipment.
Technical Specifications
The FeiChun NSHTÖU Hybrid Cable is packed with high-performance materials and engineering designed to meet the toughest requirements. Below is a detailed breakdown of the technical specifications:
| Specification | Details |
| Voltage Rating (Uo/U) | 18/30 kV |
| Test Voltage | 60 kV |
| Max AC Voltage | 30 kV |
| Max DC Voltage | 45 kV |
| Current Rating (Power Conductors) | According to IEC 60228 (flexible conductors) |
| Power Conductors | 4x240mm² and 4x120mm² Tinned Copper |
| Control Conductors | 24 Fibers (Optical fibers) |
| Insulation Material | EPR (Ethylene Propylene Rubber) for power conductors and PVC (Polyvinyl Chloride) for control |
| Outer Sheath Material | Halogen-free Polyurethane (PUR) |
| Screening Material | Tinned Copper Braid for electromagnetic shielding |
| Temperature Range | Mobile Condition: -40°C to +90°C |
| Tensile Strength | 40 N/mm² |
| Maximum Working Speed | 180 m/min |
| Minimum Bending Radius | According to DIN VDE 0298 (for each diameter) |
| Flame Retardant | Complies with IEC 60332-1-2 |
| Oil Resistance | According to IEC 60811-404 |
| Chemical Resistance | According to IEC 60811-404 |
| UV Resistance | According to IEC 60811-406 |
| Environmental Protection | Suitable for use in humid, dry, and wet environments |
| EMC Protection | Tinned Copper Braid (Shielding for low electromagnetic interference) |
Installation Guidelines
To maximize the performance and lifespan of the FeiChun NSHTÖU Hybrid Cable, correct installation practices are essential. Here are some key guidelines:
1. Bending and Routing
Bend Radius: Adhere to the minimum bending radius to avoid damaging the cable. Sharp bends can cause insulation failure and result in reduced cable life. The minimum bending radius should be specified according to DIN VDE 0298.
Cable Routing: Ensure that the cable is laid out in a way that minimizes strain. Avoid sharp angles and over-tensioning when routing the cable along festoon systems, cable trays, or reels.
2. Handling and Storage
Storage: Store the cable in a cool, dry environment before installation. Keep it protected from direct sunlight and extreme temperatures to prevent degradation of the sheath and insulation materials.
Handling: During installation, handle the cable with care to prevent physical damage. Avoid dragging it along rough surfaces or pulling it over sharp edges.
3. Environmental Considerations
Outdoor Installation: The cable is designed for use in both indoor and outdoor environments. Ensure that outdoor installations are protected from extreme weather conditions, such as heavy rain or snow, which could cause wear on the outer sheath.
Chemical Exposure: If the cable will be exposed to oils, solvents, or other chemicals, ensure that the outer sheath is fully intact and offers protection against such substances.
Applications
The FeiChun NSHTÖU Hybrid Power & Control Cable is ideal for use in a wide range of heavy-duty industrial applications, including:
Material Handling Equipment: Used in cranes, stackers, reclaimers, and other material handling systems where high voltage power and data transmission need to be integrated in a single cable.
Mining: Suitable for mining machinery, such as shovels, drills, and conveyors, which require a durable and flexible cable capable of handling high voltage power and control signals.
Steel Mills: In steel mills where equipment is subject to high mechanical stresses, this cable can provide reliable power supply and real-time control signals for automated processes.
Petrochemical and Chemical Industries: The chemical resistance and high voltage capacity make this cable suitable for explosive or high-risk environments in the petrochemical and chemical processing industries.
Power Distribution: Can be used in substations and distribution networks to supply power while simultaneously transmitting monitoring and control data.
The FeiChun NSHTÖU 18/30kV Hybrid Power & Control Cable offers a comprehensive solution for heavy-duty industrial applications. With its high voltage rating, hybrid power and control design, and superior mechanical and chemical resistance, it is built to meet the toughest demands.
Whether you are in mining, material handling, or petrochemical industries, this cable ensures reliable performance, safety, and efficiency. By choosing this cable, you are investing in a durable and cost-effective solution for your most critical operations.
For more information or to request a customized solution, feel free to reach out to us today!
Note: This is just part of the standard parameters of our products. Please contact our Engineer if you need more. And the information contained within this webpage is for guidance only and is subject to change without notice or liability. All dimensions and specifications are nominal and are subject to normal manufacturing tolerances. All pictures shown are for illustration purposes only. The actual product may vary. All the information is provided in good faith and is believed to be correct at the time of publication.
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